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PCA2 - On-Load Protection Condition Analyser

• Quick, simple ON-LOAD or OFF-LOAD injection & trip testing

• Tests Relay, Breaker and Battery simultaneously

• Captures critical ‘first trip’

• 25A high power intelligent current source

• Injects a precise current into relay independently of the actual load current

• Records entire protection operation sequence: relay, breaker trip and reclose

• Built-in printer for on-site hardcopy

• PC data transfer via supplied USB flash drive

Developed in conjunction with a major European utility, the PCA2 is a complete substation protection performance evaluation and recording system. It tests several elements of the protection system (Relay, Breaker & Battery) simultaneously. Its advanced software-controlled current source can inject a precise current into the relay even whilst the system is ON-LOAD. The critical ‘first-trip’ of both relay and breaker can then be captured and analysed.

It is well known that some relays and breakers can become sluggish after a long period of inactivity. The ideal way to test any protection system is to simulate the precise conditions that occur during a fault whilst simultaneously recording its performance. Performing such a test on a system that has not operated for a long time then yields very useful data as to how the system would perform given a real fault.

Traditionally the different protection parts (relay, breaker & battery) have been tested individually with the circuit first being taken off-line manually. Modern maintenance strategies call for quick non-intrusive methods that can exercise and provide a secure digital record of the performance of the entire protection system with minimal outage times.

As well as operate times, the battery voltage and trip-coil current profile can also be recorded providing data on vital aspects of breaker and overall protection system condition. The PCA2 is a key tool that enables a truly cost-effective Reliability Centred Maintenance Program (RCM) for substation protection.

 


Features

Current Output
(General-Purpose Current Mode)
  • 0-25A Range
  • ±45V peak Compliance Voltage
  • Duty cycle: 250VA or 10A (continuous), 500VA or 25A for 30sec.
  • <0.5% Magnitude Error Typ., 1% Max, <0.2% Distortion DC-1kHz with 0.001 Hz Freq Resolution,
    < ±50 ppm (< ± 0.005%) Freq Error
  • Injection start synchronised with zero crossing and data recording
Inputs

2x Current & 4x Voltage/Contact
(Voltage/contact channels can also be used to measure current
via additional CT-HE2A clip-on Hall probes)


Current Input (via use of CT-HE2A clip-on Hall probe)
  • Resolution: 16-bits (15+sign)
  • Range: +/-35A (25 RMS)
  • Bandwidth: DC to 4kHz
Current Output
(ON-LOAD Mode)

Specs as above except for:
  • Software automatically phase-locks (45-65Hz) and instantly
    corrects for any load-current variation during injection.

Time Resolution/Sampling Rate

  • 10,000 samples/sec
  • ±0.1msec resolution

Physical

  • 274x247Wx180m
  • 9.5kg Weight
Interfaces
  • 10/100Mbs Ethernet
  • 2x USB (for MemoryStick, Barcode-reader, ext. Printer, etc.)
  • 15way expansion connector for future expansion devices
Voltage/ Contact Inputs

Each is software selectable for either voltage or contact mode.
Can be used to measure & record any arbitrary voltage or contact
(e.g. battery voltage, relay trip contacts, breaker auxiliary contacts
on-line or main breaker contacts during off-line testing)


Voltage Mode
  • Resolution: 16-bits (15+sign)
  • Range: +/-10V & +/-300V
  • Bandwidth: DC to 4kHz

Contact Mode

  •  Software selectable as wet/dry, contact/2.5-300V AC/DC voltage
  • Records actual contact voltage over time (not just on/off status)
Current Mode
(via additional CT-HE2A clip-on Hall probes)
  • Specs as for dedicated current input above
  • Protected against wrong polarity or incorrect wet/dry selection
Input Power
  • 95-260VAC input / 45-65Hz AC
  • 40W no load, 600W continuous max
Environmental
  • 0-50°C Operating Temperature
  • 5-95% Relative humidity (non-condensing)
  • IP65 Protected Enclosure (when closed), airtight, watertight.
  • CE Marked, Tested to EN50081-2 (emissions) & EN50082-2 (susceptibility)

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